Hay Point HPX3 Onshore and Offshore Project

The multi billion dollar third expansion at the Hay Point Coal Terminal involved building and commissioning a new berth to increase throughput capacity to 55 Mtpa and export capability to support eight mines located in the Bowen Basin.

KAEFER (through acquired business G&S) undertook the Structural, Mechanical, Piping and Electrical Instrumentation erection, installation and commissioning for all onshore materials handling structures and equipment. The works included the integration of seven pre-assembled towers and surge bin modules, and receipt and handling into position of pre-assembled conveyor gallery modules and buildings. Where works involved tie-in to existing operating equipment G&S undertook the shutdowns for each plant to allow works to be completed.

KAEFER’s electrical team carried out installation, terminations and labeling of high, medium, low and extra low voltage cabling (over 250km), fibre optic cabling systems, light and power systems; relocation and rerouting of required electrical, instrumentation and communication infrastructure and services; all in-ground and plant earthing systems; onshore plant instrumentation and control systems; integration of site fire, CCTV and security systems; and installation of transportable substation buildings.

The safe, timely and high quality delivery of all scope services resulted in KAEFER being the contractor of choice to take on further packages outside the original contract scope.